How to remove and install a fuel tank on Toyota Prius?

Remove the fuel filler cap to relieve fuel tank pressure. Relieve the fuel system pressure. Disconnect the cable from the negative terminal of the auxiliary 12-volt battery. Be sure to perform the initialization procedure when reconnecting it. Siphon or pump the fuel into an approved container using a siphoning kit or hand-operated pump (available at most auto parts stores). Raise the vehicle and support it securely on jackstands. Remove the floor brace that is under the exhaust pipe. Disconnect the oxygen sensor (on some models, it will be necessary to remove the center instrument panel cover for access to the connector). Remove the front exhaust pipe. Remove the rear seat cushion. Remove the fuel system access cover in the floor. Disconnect the wiring as you lift it. Disconnect all lines that interfere with fuel tank removal. Note: Be sure to plug the hoses to prevent leakage and contamination of the fuel system. Support the fuel tank with a floor jack. Place a sturdy plank between the jack head and the fuel tank to protect the tank. Loosen the clamp and disconnect the fuel fill pipe from the tank inlet pipe. Remove the bolts from the fuel tank retaining straps and set the straps aside. Lower the tank and disconnect the fuel inlet pipe. Remove the tank from the vehicle. Installation is the reverse of removal.

What are the precautions and considerations for dealing with the fuel tank in Toyota Prius covered?

The fuel tank installed in the vehicles covered is not repairable; if it becomes damaged, it must be replaced. Cleaning the fuel tank (due to fuel contamination) should be performed by a professional with the proper training to carry out this critical and potentially dangerous work. Even after cleaning and flushing, explosive fumes may remain inside the fuel tank. If the fuel tank is removed from the vehicle, it should not be placed in an area where sparks or open flames could ignite the fumes coming out of the tank. Be especially careful inside a garage where a gas-type appliance is located. 2004 and later fuel tanks are equipped with rubber bladders that serve to reduce the amount of vapor in the system. Caution: Do not let anyone attempt to repair these tanks. If the tank is damaged, it must be replaced.

Genuine Toyota Prius Fuel Tank

Gas Tank

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10 Fuel Tanks found

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Toyota Prius Tank Assy, Fuel
Part Number: 77001-47090
$1308.98 MSRP: $1926.82
You Save: $617.84 (33%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Fuel Tank
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2005-2009 Toyota Prius | 4 Cyl 1.5L | 1NZFXE; 1NZFXE; NHW20L-AHEEBA, NHW20L-AHEEBK
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Toyota Prius Tank Assy, Fuel
Part Number: 77001-47080
$1365.93 MSRP: $2010.64
You Save: $644.71 (33%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Fuel Tank
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2004-2006 Toyota Prius | 4 Cyl 1.5L | 1NZFXE; 1NZFXE; NHW20L-AHEEBA, NHW20L-AHEEBK
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Toyota Prius Tank Sub-Assembly, Fuel
Part Number: 77001-47170
$477.19 MSRP: $702.43
You Save: $225.24 (33%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Tank Assy, Fuel; Fuel Tank
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2016-2022 Toyota Prius | 4 Cyl 1.8L | 2ZRFXE; 2ZRFXE; ZVW50L-AHXEBA, ZVW51L-AHXBBA, ZVW51L-AHXEBA, ZVW51L-AHXGBA, ZVW51L-AHXHBA, ZVW55L-AHXEBA, ZVW55L-AHXGBA
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Toyota Prius Tank Sub-Assembly, Fuel
Part Number: 77001-47110
$503.29 MSRP: $740.84
You Save: $237.55 (33%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Tank Assy, Fuel; Fuel Tank
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2010-2015 Toyota Prius | G, L, S | 4 Cyl 1.8L | 2ZRFXE; 2ZRFXE; ZVW30L-AHXBBA, ZVW30L-AHXEBA, ZVW30L-AHXEBK, ZVW30L-AHXGBA
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Toyota Prius Tank Sub-Assembly, Fuel
Part Number: 77001-76080
$480.35 MSRP: $707.08
You Save: $226.73 (33%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Fuel Tank
- Replaced by: 77001-76190
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2018-2021 Toyota Prius | 4 Cyl 1.8L | 2ZRFXE; 2ZRFXE; ZVW55L-AHXEBA, ZVW55L-AHXGBA
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Toyota Prius TANK SUB-ASSY, FUEL
Part Number: 77001-76190
$480.35 MSRP: $707.08
You Save: $226.73 (33%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Fuel Tank
- Replaces: 77001-76080
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2018-2022 Toyota Prius | 4 Cyl 1.8L | 2ZRFXE; 2ZRFXE; ZVW55L-AHXEBA, ZVW55L-AHXGBA
View related parts
Toyota Prius Tank Sub-Assembly, Fuel
Part Number: 77001-47210
$503.29 MSRP: $740.84
You Save: $237.55 (33%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Tank Assy, Fuel; Fuel Tank
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2012-2015 Toyota Prius | G, L, S | 4 Cyl 1.8L | 2ZRFXE; 2ZRFXE; ZVW35L-BHXBBA, ZVW35L-BHXEBA, ZVW35L-BHXEBK, ZVW35L-BHXGBA
View related parts
Toyota Prius Tank Sub-Assembly, Fuel
Part Number: 77001-47140
$596.14 MSRP: $877.51
You Save: $281.37 (33%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Tank Assy, Fuel
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2010-2011 Toyota Prius | E | 4 Cyl 1.8L | 2ZRFXE; 2ZRFXE; ZVW35L-BHXEBA, ZVW35L-BHXEBK
View related parts
Toyota Prius Tank Assy, Fuel
Part Number: 77001-47071
$1305.86 MSRP: $1922.22
You Save: $616.36 (33%)
Product Specifications
- Other Name: Fuel Tank
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2001-2003 Toyota Prius | 4 Cyl 1.5L | 1NZFXE; 1NZFXE; NHW11L-AEEEBA, NHW11L-AEEEBK
View related parts
Toyota Prius Tank Assy, Fuel
Part Number: 77001-47070
$1305.86 MSRP: $1922.22
You Save: $616.36 (33%)
Product Specifications
- Replaced by: 77001-47071
- Warranty: This genuine part is guaranteed by Toyota's factory warranty.
Fits the following Vehicles:
- 2001 Toyota Prius | 4 Cyl 1.5L | 1NZFXE; 1NZFXE; NHW11L-AEEEBA, NHW11L-AEEEBK

Toyota Prius Fuel Tank

Fuel Tank on the Toyota Prius is responsible for containing fuel also holds the electric fuel pump and the fuel gauge sender. It also participate in one of the most important systems which is Ecological Evaporative Emission Control System (EVAP) to avoid fuel vapours to evaporate. Most Toyota Prius Fuel Tanks are of metal or plastic construction and metal frames are Stamped and Welded while the plastic ones are Blow Molded HDPE. Metal tanks rust and plastic tanks crack from expansion and contraction due to heat and vibration. Whereas originally racing cars had their fuel tanks that can easily be punctured and spill the gas upon an impact, the modern racers' cars have fuel cells. The aforesaid high capacity fuel tanks are also done in military-grade polymer to increase the car's range by about 500 miles and provide resistance from corrosion as opposed to steel tanks.

If you are in demand for superior quality and affordable OEM Toyota Prius Fuel Tank, then shop with us! We own a wide range of the reduced-priced genuine Toyota Prius Fuel Tank. You can purchase in confidence as all parts come with a manufacturer's warranty. Any issues with our products? No need to worry as we have a hassle-free return policy to guide you every step of the way.

Toyota Prius Fuel Tank Parts Questions & Experts Answers

Tank Assy, Fuel
77001-47071
Q: How to remove and install a fuel tank on Toyota Prius?
A: Remove the fuel filler cap to relieve fuel tank pressure. Relieve the fuel system pressure. Disconnect the cable from the negative terminal of the auxiliary 12-volt battery. Be sure to perform the initialization procedure when reconnecting it. Siphon or pump the fuel into an approved container using a siphoning kit or hand-operated pump (available at most auto parts stores). Raise the vehicle and support it securely on jackstands. Remove the floor brace that is under the exhaust pipe. Disconnect the oxygen sensor (on some models, it will be necessary to remove the center instrument panel cover for access to the connector). Remove the front exhaust pipe. Remove the rear seat cushion. Remove the fuel system access cover in the floor. Disconnect the wiring as you lift it. Disconnect all lines that interfere with fuel tank removal. Note: Be sure to plug the hoses to prevent leakage and contamination of the fuel system. Support the fuel tank with a floor jack. Place a sturdy plank between the jack head and the fuel tank to protect the tank. Loosen the clamp and disconnect the fuel fill pipe from the tank inlet pipe. Remove the bolts from the fuel tank retaining straps and set the straps aside. Lower the tank and disconnect the fuel inlet pipe. Remove the tank from the vehicle. Installation is the reverse of removal.
Tank Assy, Fuel
77001-47080
Q: What are the precautions and considerations for dealing with the fuel tank in Toyota Prius covered?
A: The fuel tank installed in the vehicles covered is not repairable; if it becomes damaged, it must be replaced. Cleaning the fuel tank (due to fuel contamination) should be performed by a professional with the proper training to carry out this critical and potentially dangerous work. Even after cleaning and flushing, explosive fumes may remain inside the fuel tank. If the fuel tank is removed from the vehicle, it should not be placed in an area where sparks or open flames could ignite the fumes coming out of the tank. Be especially careful inside a garage where a gas-type appliance is located. 2004 and later fuel tanks are equipped with rubber bladders that serve to reduce the amount of vapor in the system. Caution: Do not let anyone attempt to repair these tanks. If the tank is damaged, it must be replaced.