Toyota 77001-06050 Tank Assy, Fuel

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It is crucial to entrust fuel tank and filler neck repairs to experienced professionals due to the potentially dangerous nature of the work. Even after cleaning the fuel system, there is a risk of explosive fumes remaining, which can ignite during tank repairs. If the tank needs to be removed, it should never be placed near sparks or open flames. Extra caution is necessary for garages with gas-type appliances. Safety precautions must be followed meticulously to mitigate the risks of fuel tank repairs.

Relieve the fuel system pressure. Remove the fuel filler cap to relieve fuel tank pressure. Detach the cable from the negative terminal of the battery. If the tank is full or nearly full, siphon the fuel into an approved container using a siphoning kit. Warning: Do not start the siphoning action by mouth! Raise the vehicle and securely place it on jackstands. Completely remove the exhaust system from the center exhaust pipe to the rear of the vehicle. Disconnect the fuel lines, vapor return line, and fuel inlet pipe from the fuel tank fittings. Be sure to plug the hoses to prevent leakage and contamination of the fuel system. Remove the four fasteners securing the exhaust heat shield below the fuel tank. Support the fuel tank with a floor jack. Place a sturdy plank between the jack head and the fuel tank to protect the tank. Remove the bolts from the fuel tank retaining straps. Remove the tank from the vehicle. Installation is the reverse of removal.

It is important to seek the assistance of a professional with experience in this potentially dangerous work because even after cleaning and flushing the fuel system, explosive fumes can remain and ignite during the repair process.

A professional who has experience in this critical and potentially dangerous work.

Use an approved siphoning kit and avoid starting the siphoning action by mouth.

Lower the tank enough to access it.

Reverse the removal steps.

A professional who has experience in this critical and potentially dangerous work.