Question 1

How to remove a fuel tank on 1997 through 2001 Toyota Avalon?

Accepted Answer

To remove the fuel tank, first, relieve the fuel system pressure and detach the battery cable. If the tank is full, siphon the fuel into an approved container. Raise the vehicle and remove the exhaust system from the center exhaust pipe to the rear. Disconnect the fuel lines, vapor return line, and fuel inlet pipe from the tank fittings. Support the tank with a floor jack and remove the retaining straps. Lower the tank enough to disconnect the electrical connector from the fuel pump/Fuel Level Sensor and remove the tank. To install, reverse the removal steps.

Question 2

What are the safety precautions to take when repairing a fuel tank or filler neck on 1997 through 2001 Toyota Avalon?

Accepted Answer

It is crucial to entrust fuel tank and filler neck repairs to experienced professionals due to the potentially dangerous nature of the work. Even after cleaning the fuel system, there is a risk of explosive fumes remaining, which can ignite during tank repairs. If the tank needs to be removed, it should never be placed near sparks or open flames. Extra caution is necessary for garages with gas-type appliances. Safety precautions must be followed meticulously to mitigate the risks of fuel tank repairs.

Question 3

How to remove and reinstall a fuel tank on 2007 through 2015 Toyota Avalon?

Accepted Answer

Relieve the fuel system pressure, then remove the fuel filler cap to relieve the fuel tank pressure. Next, disconnect the cable from the negative terminal of the battery. If the tank is full or nearly full, siphon the fuel into an approved container using a siphoning kit. Remove the rear seat cushion, then raise the vehicle and place it securely on jackstands. Disconnect the parking brake cable mounting fasteners. If necessary on 2012 and later V6 models, remove the No. 1 air inlet, followed by the air resonator, releasing the resonator clamp, turning out the mounting bolts, and noting the location of any vacuum line or electrical connectors. Remove the lower floor pan cover mounting fasteners and covers, if present. Detach the exhaust system from the center exhaust pipe to the rear of the vehicle. Disconnect the electrical connector and fuel line from the fuel pump module, then disconnect the fuel filler hose from the fuel tank fittings, plugging the hoses to prevent leakag. Remove the rear stabilizer bar mounting brackets and reposition the bar. Take out the four fasteners securing the exhaust heat shield below the fuel tank. Support the fuel tank with a floor jack, using a sturdy plank between the jack and the tank. Remove the bolts from the fuel tank straps, disconnect the vent hose at the rear of the tank, and any other hoses or wiring harnesses attached. Finally, remove the tank from the vehicle. To reinstall, simply reverse the previous steps.

Question 4

How to remove and install a fuel tank on 2002 through 2006 Toyota Avalon?

Accepted Answer

Relieve the fuel system pressure. Remove the fuel filler cap to relieve fuel tank pressure. Detach the cable from the negative terminal of the battery. If the tank is full or nearly full, siphon the fuel into an approved container using a siphoning kit. Warning: Do not start the siphoning action by mouth! Raise the vehicle and securely place it on jackstands. Completely remove the exhaust system from the center exhaust pipe to the rear of the vehicle. Disconnect the fuel lines, vapor return line, and fuel inlet pipe from the fuel tank fittings. Be sure to plug the hoses to prevent leakage and contamination of the fuel system. Remove the four fasteners securing the exhaust heat shield below the fuel tank. Support the fuel tank with a floor jack. Place a sturdy plank between the jack head and the fuel tank to protect the tank. Remove the bolts from the fuel tank retaining straps. Remove the tank from the vehicle. Installation is the reverse of removal.

Question 5

What precautions should be taken when repairing the fuel tank or filler neck on 2002 through 2006 Toyota Avalon?

Accepted Answer

The first thing, repairs to the fuel tank should be performed by a professional. Next, after cleaning the fuel system, fumes can remain and ignite while repairing the tank on your vehicle. The fuel tank should not be placed in a spot where open flames may ignite the fumes.

Genuine Toyota Avalon Fuel Tank

18 Fuel Tanks found

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Toyota Avalon Tank Sub-Assembly, Fuel

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Toyota Avalon Tank Sub-Assembly, Fuel

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Toyota Avalon Tank Sub-Assembly, Fuel

Toyota Avalon Tank Sub-Assembly, Fuel

Toyota Avalon Tank Sub-Assembly, Fuel

Toyota Avalon Tank Sub-Assembly, Fuel

Toyota Avalon Tank Sub-Assembly, Fuel

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Toyota Avalon Tank Assy, Fuel

Toyota Avalon Tank Assy, Fuel

Toyota Avalon Tank Assy, Fuel

Toyota Avalon Tank Assy, Fuel

Toyota Avalon Tank Assy, Fuel

Toyota Avalon Tank Assy, Fuel

Toyota Avalon Fuel Tank

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